New Briquetting Technology Linie granulare ingrasamant organic 900 - 1500 kg/ora fertilizer manufacturing equipment







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Granulation line for the production of pellets from fermented manure and biomass digestate, with a capacity of up to 900–1500 kg/hour
Pellet diameter: 6 mm
Over 15 years of experience | 24-month warranty + 36-month extended warranty | Industry 4.0 Technology | Fast intervention 24–72h | Spare parts in stock | Full service
Overview
The 900–1500 kg/hour pellet production line with ring die is designed for producing granules from fermented manure and/or biogas digestate, ensuring high efficiency and operational reliability.
Complete line for granulating organic fertilizer and biogas digestate
Description
Organic fertilizer granulation line with a capacity of up to 900–1500 kg/hour
Pre-shredder with 3 m³ hopper
Rotary dryer SPB-10 series
Stainless steel hammer mill AMC-650 – 37 kW
Sterilizers, volume 13 m³ – 2 units
Raw material homogenization hopper, volume 3.2 m³
Pellet granulator "Atlass" series, model AMP-420V – 2 x 45 kW
Z-type pellet conveyor belt
Stainless steel pellet cooler and screener
Bucket elevator ("Noria") for transport to Big-Bag system
Hopper and weighing system for pellets into Big-Bags
Warranty & Services
Manufacturer warranty: 24 months from commissioning of the granulation line
Included services:
Line automation
Spare parts
Staff training
Service support
Accessories
Rollers and ring die
Steam generator
Humidification system
Inline moisture sensor
Hopper overload sensor
Reactive power compensation panel with capacitor banks in 6 steps (cos φ 0.99)
Grounding Requirements
The grounding of the equipment or the complete granulation line must comply with applicable technical standards and regulations (e.g., I7/2011, SR EN 60204-1) to ensure personnel safety and safe operation.
Technological Flow – Organic Fertilizer Granulation Line
Hot air generator KD500 kW
Material receiver, shredder with cleaning and screw feeder
Rotary distributor
Dryer model SPB-10
Exhaust and transport fan
Cyclone separator
Rotary distributor with screw feeder
Hammer mill AMC-650 – 37 kW
Transport fan for sterilizer feeding
Sterilizer with homogenization, volume 13 m³
Mixing tank for granulation material, volume 13 m³
Homogenization hopper + pellet press AMP-420V – 2 x 45 kW
Z-type belt conveyor
Pellet cooler
Dust particle cleaner
Bucket elevator (Noria type)
Pellet storage hopper for Big-Bag
Big-Bag support with weighing system
Integrated Industry 4.0 Automation – PLC & HMI
We provide update and upgrade services for integrated PLC and HMI systems, ensuring optimized and automated operation with minimal operator intervention.
Return on Investment (ROI)
Investing in an organic fertilizer granulation line becomes profitable when raw materials are efficiently utilized and the production process is stable and continuous.
Key profitability factors
Raw material cost – typically very low or zero (digestate, manure)
Production capacity (kg/hour)
Operating costs (energy, maintenance, labor)
Selling price of pellets on the Romanian and EU markets
Example (indicative)
Raw material: own source
Production: 8–16 hours/day
Final product: NPK-rich granules
Market: increasing demand
Payback period: 6–18 months, depending on organization and production volume
What Makes the Difference
Consistent pellet quality
Robust stainless steel construction
High reliability
Low operating costs
Advanced automation (Industry 4.0)
Real consulting:
Raw material analysis
Production and cost estimation
Complete line configuration
Process optimization
Turn waste disposal costs into profit.
Conclusion
Organic fertilizers restore soil structure and supply essential nutrients (NPK), contributing to both qualitative and quantitative yield improvements. They are suitable for vegetables, vineyards, orchards, flowers, and cereal crops.
The 900–1500 kg/hour organic fertilizer granulation line is an efficient solution for converting organic waste into a high-value product.